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Tool Cart Type A0
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Tool Cart Type A
Perforated board processing
Tool Cart
Product Name: Three-layer tool cart Product weight: 9kg
Product size: 770*650*400 Overall load-bearing: 300kg
Bare thickness of laminate: 1.0mm Product Color: Blue/Red/Black
Caster size: 2 inches (2 directional + 2 universal with brakes)
  1. Product Introduction

一、Structural design

Utilizing 2.0-galvanized steel columns and securely connected with 48x external square screws, the frame creates a sturdy and reliable structure. Professional mechanical design ensures a single-layer load capacity of up to 330kg, ensuring structural stability even under heavy loads, providing solid support for tool storage and transport. Equipped with 4-inch heavy-duty industrial casters with universal adjustment and brakes, the caster offers flexible mobility and convenient braking, easily adapting to diverse work scenarios within the workshop.

II. Craftsmanship Details

The armrests feature a baked-on lacquer finish, providing a comfortable grip and excellent rust resistance for a longer lifespan. The side-mounted tool tray, with its multi-hole design, adheres to the 5S management philosophy, allowing for organized storage and quick access to frequently used tools, creating a clean and efficient work environment.

III. Application Scenarios

This is widely applicable to industrial manufacturing fields such as auto repair and machining, as well as various workshops requiring standardized tool management and efficient handling. Through its scientific structural and process design, it helps companies achieve organized tool storage and efficient handling, promoting the implementation of 5S management and providing practical and reliable hardware support for improving workshop efficiency. It is a valuable tool for optimizing on-site management and improving operational efficiency in industrial production.

Core Process Flow
Core Process Flow
-01
Demand analysis and design review

Confirm hole types (round/square/irregular), hole diameter, hole pitch, arrangement method (matrix/honeycomb/custom)

Evaluate plate thickness (usually 0.5-6mm) and material choice (aluminum/stainless steel/galvanized steel, etc.)

Provide DFM (Design for Manufacturability) suggestions to avoid design conflicts

-02
Precision cutting
Laser cutting
  • Applicable Scenarios

    High precision complex patterns

  • Precision

    ±0.1mm

  • Features

    No burrs, smooth hole edges

CNC punching
  • Applicable Scenarios

    Large batch standard holes

  • Precision

    ±0.15mm

  • Features

    High efficiency, cost-effective

Water jet cutting
  • Applicable Scenarios

    Extra-thick plates (>10mm)

  • Precision

    ±0.2mm

  • Features

    No thermal deformation

--Process Control--

·Hole pitch tolerance·
±0.1mm (precision grade) / ±0.3mm (standard grade)

·Burr height·
≤0.05mm (requires secondary deburring)

--Mold Selection--

·Standard round hole·
Use multi-station dies for simultaneous punching

·Irregular hole·
Custom tungsten carbide molds

-03
Punching
-04
Structural forming
Bending
Use CNC bending machine
Bending radius ≥ 1×plate thickness
Welding
For assembly-type perforated boards
Use micro-beam plasma welding to reduce thermal deformation
-05
Surface treatment
--Electrophoresis--
Full wrap rust prevention, suitable for outdoor equipment perforated board scenarios
--Spray Coating--
Matte texture, suitable for decorative panel scenarios
--Spray Painting--
Scratch-resistant/anti-aging, suitable for mechanical equipment shell scenarios
-06
Quality Inspection
Hole position inspection
Use CCD imaging measurement
(Full inspection or sampling inspection)
Go/No-Go gauge testing
Hole diameter tolerance
Control within ±0.05mm
Flatness inspection
Laser flatness meter measurement
Deformation ≤ 0.3mm/m²
Special Process Standards
Special Process Standards
Hole Design Rules
Parameter Standard Value Remark
Min Hole Diameter ≥ Thickness × 0.8 Prevent Punch Breakage
Edge Distance ≥ Thickness × 1.5 Avoid Edge Deformation
Hole Pitch ≥ Thickness × 2 Ensure Strength
Material Guide
Material Recommended Thickness Feature
Aluminum 5052 1.0-3.0mm Lightweight Preferred
Stainless Steel 304 0.8-2.5mm Lightweight Preferred
Galvanized Steel SECC 1.2-3.0mm Cost-effective
Functional Enhancement
01
Rib Design
Add Ribs Between Holes
(Depth ≤ 0.3× Thickness)
02
Flanging
Flanged Hole Edge<br/>(Height ≤ 2mm)
03
Combined Process
Punch + Tapping in One Step
(M3-M8 Thread Holes)
Quality Assurance System
Quality Assurance System
Inspection Equipment List

Coordinate Measuring Machine

(Hole Position Full-Size Inspection)

Roughness Tester

(Hole Wall Ra ≤ 3.2μm)

Salt Spray Test Chamber

(According to ASTM B117 Standard)

Scratch-Resistant PE Film Wrap

Corrugated Cardboard Spacer Protection

Wooden Box Reinforcement

(For Oversized Panels)

Packaging and Transport Standards
Application Scenarios
Application Scenarios
Note: Process parameters can be further refined according to specific application scenarios

Supports full-process service from design to mass production

Fast sample delivery within 24 hours (simple hole shapes)

Database contains 200+ standard solutions

RoHS/REACH compliance reports available
Heat Dissipation Plates, Shield Covers (Hole Diameter Φ1-Φ3mm)
Electronic Devices
Perforated Curtain Walls (Art Pattern Perforations)
Building Decoration
Filter Plates (Honeycomb Arrangement)
Industrial Equipment
Ventilation Panels for Storage Cabinets (Square Hole Array)
Furniture Items
related Products
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