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Hebei Weiyang Electrical Equipment Co., Ltd. Intelligent Manufacturing and Lean Production Technical Specifications
2. Core Technology Architecture
Intelligent Production Equipment Configuration
The production base is equipped with internationally advanced, full-process processing equipment, providing integrated processing capabilities from raw materials to finished products:
CNC Stamping System: Utilizing a high-precision CNC press line, capable of punching with 0.1mm accuracy, it enables automated, continuous processing of various hole sizes (round, square, and special shapes), meeting the diverse needs of punched sheet metal, perforated sheet metal, and other products.
Laser Cutting Equipment: Equipped with a high-power fiber laser cutting system, it can cut sheet metal thicknesses ranging from 0.3-20mm with an accuracy of ±0.05mm. It supports rapid prototyping of complex graphics and meets the processing requirements of high-precision components such as sheet metal enclosures and cabinets.
CNC Bending and Welding System: The CNC bending machine is equipped with automatic feeding and angle compensation, achieving a bending accuracy of ±0.5°. The automated welding platform utilizes robotic welding technology to reduce manual errors and ensure weld strength and consistent appearance.
Surface Treatment Line: Includes multifunctional processing modules such as pickling, phosphating, and spraying, enabling rust-proofing, wear-resistant, and decorative finishes tailored to customer needs. This adapts to the environmental requirements of industries such as architectural decoration and new energy.
2. Digital Management System
ERP System Integration: The ERP system enables data integration across the entire process, encompassing order management, raw material procurement, production planning, inventory control, and finished product delivery. This ensures real-time alignment of production plans with customer needs, shortening order response times.
Lean Production: Implementing Just-in-Time (JIT) and Kaizen (Continuous Improvement) mechanisms, this approach improves production efficiency by over 30% and reduces defective product rates to below 0.5% by optimizing production cycles, reducing process waste, and strengthening preventive equipment maintenance.
Flexible Manufacturing Capabilities: Leveraging modular production lines and programmable control systems, product specifications (such as hole size, plate thickness, and surface treatment) can be quickly adjusted, supporting flexible switching between small-batch custom orders (minimum order quantity 50 pieces) and large-scale mass production.
3. Technical Advantages and Application Value
This intelligent manufacturing and lean production system achieves:
Machining accuracy is consistently controlled within ±0.1mm, meeting the stringent requirements of high-precision sheet metal parts;
Order delivery cycles are shortened to 7-15 days (for custom products), a 40% improvement over the industry average;
Full-process data traceability enables rapid identification and tracing of product quality issues, ensuring customer safety.
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