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Drill bit rack
Perforated board processing
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Core Process Flow
Core Process Flow
-01
Demand analysis and design review

Confirm hole types (round/square/irregular), hole diameter, hole pitch, arrangement method (matrix/honeycomb/custom)

Evaluate plate thickness (usually 0.5-6mm) and material choice (aluminum/stainless steel/galvanized steel, etc.)

Provide DFM (Design for Manufacturability) suggestions to avoid design conflicts

-02
Precision cutting
Laser cutting
  • Applicable Scenarios

    High precision complex patterns

  • Precision

    ±0.1mm

  • Features

    No burrs, smooth hole edges

CNC punching
  • Applicable Scenarios

    Large batch standard holes

  • Precision

    ±0.15mm

  • Features

    High efficiency, cost-effective

Water jet cutting
  • Applicable Scenarios

    Extra-thick plates (>10mm)

  • Precision

    ±0.2mm

  • Features

    No thermal deformation

--Process Control--

·Hole pitch tolerance·
±0.1mm (precision grade) / ±0.3mm (standard grade)

·Burr height·
≤0.05mm (requires secondary deburring)

--Mold Selection--

·Standard round hole·
Use multi-station dies for simultaneous punching

·Irregular hole·
Custom tungsten carbide molds

-03
Punching
-04
Structural forming
Bending
Use CNC bending machine
Bending radius ≥ 1×plate thickness
Welding
For assembly-type perforated boards
Use micro-beam plasma welding to reduce thermal deformation
-05
Surface treatment
--Electrophoresis--
Full wrap rust prevention, suitable for outdoor equipment perforated board scenarios
--Spray Coating--
Matte texture, suitable for decorative panel scenarios
--Spray Painting--
Scratch-resistant/anti-aging, suitable for mechanical equipment shell scenarios
-06
Quality Inspection
Hole position inspection
Use CCD imaging measurement
(Full inspection or sampling inspection)
Go/No-Go gauge testing
Hole diameter tolerance
Control within ±0.05mm
Flatness inspection
Laser flatness meter measurement
Deformation ≤ 0.3mm/m²
Special Process Standards
Special Process Standards
Hole Design Rules
Parameter Standard Value Remark
Min Hole Diameter ≥ Thickness × 0.8 Prevent Punch Breakage
Edge Distance ≥ Thickness × 1.5 Avoid Edge Deformation
Hole Pitch ≥ Thickness × 2 Ensure Strength
Material Guide
Material Recommended Thickness Feature
Aluminum 5052 1.0-3.0mm Lightweight Preferred
Stainless Steel 304 0.8-2.5mm Lightweight Preferred
Galvanized Steel SECC 1.2-3.0mm Cost-effective
Functional Enhancement
01
Rib Design
Add Ribs Between Holes
(Depth ≤ 0.3× Thickness)
02
Flanging
Flanged Hole Edge<br/>(Height ≤ 2mm)
03
Combined Process
Punch + Tapping in One Step
(M3-M8 Thread Holes)
Quality Assurance System
Quality Assurance System
Inspection Equipment List

Coordinate Measuring Machine

(Hole Position Full-Size Inspection)

Roughness Tester

(Hole Wall Ra ≤ 3.2μm)

Salt Spray Test Chamber

(According to ASTM B117 Standard)

Scratch-Resistant PE Film Wrap

Corrugated Cardboard Spacer Protection

Wooden Box Reinforcement

(For Oversized Panels)

Packaging and Transport Standards
Application Scenarios
Application Scenarios
Note: Process parameters can be further refined according to specific application scenarios

Supports full-process service from design to mass production

Fast sample delivery within 24 hours (simple hole shapes)

Database contains 200+ standard solutions

RoHS/REACH compliance reports available
Heat Dissipation Plates, Shield Covers (Hole Diameter Φ1-Φ3mm)
Electronic Devices
Perforated Curtain Walls (Art Pattern Perforations)
Building Decoration
Filter Plates (Honeycomb Arrangement)
Industrial Equipment
Ventilation Panels for Storage Cabinets (Square Hole Array)
Furniture Items

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